Die Casting Service

Anebon Metal Die Casting

From initial design to product assembly, Anebon's production facilities can provide customers with a one-stop experience. A professional and highly skilled workforce composed of engineers and quality assurance experts which can customize various production processes to meet the specific needs of customers.（We are able to follow the entire production process, from the co-engineering of the piece to the realization of the necessary equipment to produce it, from melting to finishing processes such as machining, anodizing, tumbling, sanding, sandblasting, painting and assembly）.

Mold design is one of our strength. While confirming the design with the customer, we are also considering all aspects of the mold design including how the metal will flow in the tool, so as to produce geometrically complex parts into a shape that close to the final products.

What is Die Casting?

Die casting is a metal casting process characterized by the use of a mold cavity to apply high pressure to the molten metal. Molds are usually machined from higher strength alloys, some of which are similar to injection molding. Most die castings are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and other alloys. Depending on the type of die casting, a cold chamber die casting machine or a hot chamber die casting machine is required.

Casting equipment and molds are expensive, so the die casting process is generally only used to mass produce a large number of products. It is relatively easy to manufacture die-cast parts, which generally requires only four major steps, with a single cost increment being low. Die casting is particularly suitable for the manufacture of a large number of small and medium-sized castings, so die casting is the most widely used of various casting processes. Compared to other casting techniques, the die-cast surface is flatter and has a higher dimensional consistency.

Environment

We want to do alll we can dp to protect the environment. As a production company, we have a special responsibility to prevent the environment from pollution.

Benefits of Die Casting

1.The productivity of castings is extremely high, and there are few or no machining parts.
2.Die-casting parts make the parts durable, dimensionally stable and highlight the quality and appearance.
3.Die-cast parts are stronger than plastic injection molded parts that provide similar dimensional accuracy.
4.The molds used in die casting can produce thousands of identical castings within specified tolerances before additional tools are needed.
5.Zinc castings can be easily electroplated or finished with minimal surface treatment.

6.The hole in the die casting can be cored and made into a size suitable for self-tapping drills.
7.The external thread on the part can be easily die cast
8.Die casting can replicate designs of different complexity and level of detail repeatedly.
9.Generally, die casting reduces costs from one process compared to a process that requires several different production steps. It can also save costs by reducing waste and scrap.

Material

The metal we used for die casting mainly include zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys etc. Although cast iron is rare, it is also feasible. The characteristics of various metals during die casting are as follows:

• Zinc: The most easily die-cast metal, economical when manufacturing small parts, easy to coat, high compressive strength, high plasticity, and long casting life.

• Aluminum: High quality, complex manufacturing and thin-walled castings with high dimensional stability, high corrosion resistance, good mechanical properties, high thermal conductivity and electrical conductivity, and high strength at high temperatures.

• Magnesium: Easy to machine, high strength to weight ratio, the lightest of the commonly used die-cast metals.

• Copper: High hardness and strong corrosion resistance. The most commonly used die-cast metal has the best mechanical properties, anti-wear and strength close to steel.

• Lead and tin: High density and high dimensional accuracy for special corrosion protection parts. For reasons of public health, this alloy cannot be used as a food processing and storage facility. Lead-tin-bismuth alloys (sometimes also containing a little copper) can be used to make hand-finished lettering and hot stamping in letterpress printing.

Die Casting Service